Advanced PVD Coating Equipment for High-Performance Industrial Tooling and Components

 

 

Boost tool life & performance with our advanced PVD coating equipment. Ideal for milling cutters, molds, inserts, gear hobs, medical devices & metal parts. Enhance hardness, wear & corrosion resistance. 

Precision PVD Coating Systems: Engineered for Peak Performance

Hongfeng VAC’s state-of-the-art Physical Vapor Deposition (PVD) coating equipment is designed to meet the stringent demands of modern manufacturing. Our systems deposit ultra-hard, wear-resistant, and low-friction thin films onto a wide range of substrates, significantly enhancing the performance, durability, and lifespan of critical industrial components.

Engineered for versatility and repeatability, our PVD coaters are the preferred choice for manufacturers of cutting tools, precision molds, medical instruments, and high-wear metal parts seeking a competitive edge through advanced surface engineering.

Technology & Advantages

Our PVD systems utilize advanced cathodic arc evaporation and/or magnetron sputtering technologies to create superior ceramic and metallic coatings such as TiN, TiCN, TiAlN, AlTiN, CrN, and DLC (Diamond-Like Carbon).

Key Equipment Advantages:

  • Enhanced Component Lifespan: Extends service life of tools and parts by 200-500% or more, reducing downtime and replacement costs.

  • Superior Surface Properties: Achieves extreme surface hardness (up to 3000+ HV), excellent adhesion, and reduced coefficient of friction.

  • High-Temperature Stability: Coatings maintain integrity under extreme machining or operational heat.

  • Corrosion & Chemical Resistance: Protects components in harsh environments, crucial for medical and marine applications.

  • Precision & Consistency: Uniform coating thickness and composition across complex geometries, ensured by advanced plasma and fixturing control.

  • Eco-Friendly Process: A clean, dry vacuum process with minimal environmental impact compared to traditional wet plating.

Applications & Industry Solutions

Our PVD coating machines deliver transformative results across key industries:

1. Cutting & Machining Tools

  • Milling Cutters: Coated end mills, face mills, and indexable cutters for higher feed rates and dry machining capabilities.

  • Gear Hobs: Enhanced wear resistance on flanks for precise, long-lasting gear production.

  • Inserts: Coated carbide inserts (turning, threading, grooving) for increased speed and abrasion resistance in challenging materials.

2. Tool & Die Manufacturing

  • Molds & Dies: Injection molds, die-casting dies, and stamping/punching tools benefit from reduced material adhesion (anti-galling), wear resistance, and improved release properties.

3. Medical & Surgical Instruments

  • Medical Devices: Implants, surgical tools, orthopedic instruments, and dental components gain improved biocompatibility, corrosion resistance, and durability.

4. General Precision Engineering

  • Metal Parts: Automotive components, aerospace parts, fluid handling seals, and wear plates achieve enhanced performance and reliability.

Technical Specifications & System Features

  • Chamber Configuration: Modular, scalable designs from research to industrial batch sizes.

  • Coating Technologies: Flexible Arc / Sputtering / Hybrid sources.

  • Control System: Fully automated, recipe-driven PLC with touch-screen HMI for process repeatability.

  • Temperature Range: Precise low-temperature (<200°C) to medium-high temperature operation.

  • Vacuum System: High-efficiency pumping system for optimal base pressure and process cleanliness.

  • Fixturing: Custom-designed rotating carousels and fixtures for complex parts and optimal uniformity.

  • Supported Coatings: TiN, TiCN, TiAlN, AlTiN, AlCrN, CrN, ZrN, DLC, and multilayer nanocomposite coatings.

Why Choose Our PVD Coating Equipment?

  • Proven Industry Expertise: Decades of experience in surface technology for industrial applications.

  • Tailored Solutions: We work with you to configure the optimal system for your specific coating needs and throughput.

  • Reliability & Support: Robust machine design backed by comprehensive training, service, and spare parts support.

  • ROI-Driven Investment: Our systems are engineered to deliver a rapid return on investment through improved product quality and reduced operating costs.

Unlock the next level of performance for your tools and components. Contact Hongfeng VAC today to discuss your PVD coating requirements and schedule a consultation.

Hongfeng VAC - Innovation in Surface Technology